Product

Testing machine and other equipment

Sterilization tester
Testing machine for a preparation and sterilization of a variety of retort foods.

Retort sterilizer tester
Testing machine producing tomorrow's foods.
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Hot water storage type retort sterilization tester
(RCS-40/RTGN)

Hot water spray type retort sterilization tester
(RCS-60/SPXTGH)

Compact hot water spray type retort sterilization tester
(RCS-40SPXTG)
*Applicable to small-sized pressure vessels

Retort rapid preparation sterilization tester
Keeping the flavor of materials while achieving ideal sterilization.
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The first step of producing delicious foods is not to heat them too much.
For producing the delicious, safe and new textured foods, sterilize materials at high temperatures
in a short time while keeping their flavor.

Liquid continuous sterilization tester(UHT testing machine)
Offering different suggestions depending on
the purposes from a wide range of lineup
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Testing machine of HISAKA supports the various applications, such as product development, condition setting and quality check.

Features

  • Can be tested with 1 to 2 liters of very small amount of samples.
  • Scale-up to the actual equipment is easy by performing a test in equivalent flow as that of
    actual production.
  • Since having a self-boosting function, it can operate in low-pressure steam.
  • Allowing the testing under various conditions because plate, tube and injection are combined with the machine.
  • Small installation area with compact design.

Unit size (for reference only) *The size varies depending on the specifications.
W1300 x L500 x H1500 (mm)
W2000 x L1200 x H1400 (mm)

Concentration, drying and immersion testers
A compact and easy-to-use tester that scaled down the actual production equipment

Flash type evaporation tester(REV-T2 : Plate type forced circulation type)
Suitable for the concentration of highly
foaming liquid
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Flash-evaporation occurs in the separator tank by heating the liquid with the ultra-compact high performance plate heat exchanger. It suppresses the foam completely in a variety of highly foaming liquids.

Features

  • Operating while crushing the foams also supports the concentration of the forming liquid.
  • Scale-up to the actual equipment is easy because its equipment configuration is equivalent with actual production equipment.
  • Since the separators and drain pots are made of glass, the status of the concentrate and the color of the drain can be visually confirmed.
  • Highly adaptable tester that handles high viscosity liquids up to approximately 10,000c.p.
  • Realized stable operation with hot water heating using electric heaters.
  • Heating temperature control of hot water and discharge of steam drain are performed automatically.
  • Since the connection is only electricity and water, it can be moved and installed freely with equipped casters.

Specifications

Evaporation capacity
: 5～6 kg/h
Operation temperature
: Heating temperature=MAX.95℃,
Evaporation temperature = 45～80℃
Hold amount
: 1.2～4.0L
Utilities
: Electricity amount=7.2 KW, 200/220V, 50/60 Hz,
Water volume=400l/h, 30℃, 0.1MPa
Outline dimensions
: W700 x L1000 x H1800 mm
Approximate weight
: 300kg (during operation)

Long plate type concentration tester(Plate type membrane flow system)
Securing the production of high quality concentrate liquid
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High quality condensation is achieved by evaporating while descending in a thin membrane shape on the long plate.

Specifications

Evaporation capacity
: 80～120kg/h
Hold amount
: 10L
Approximate weight
: 2000kg
Installation space
: 2350 x 1500 x 2800 mm
Utilities
: Steam=0～80kg/h, Water volume=2.5～5.5m3/h400l/h,
Electricity amount=4KW (200V), Air amount=5Nm3/h

Global evaporation tester(GY-02 : Coil rotation type)
Suitable for the concentration of high
viscosity liquid
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An innovative machine that performs heat conduction by centrifugal force generated by the rotation of heat transfer coils, and is suitable for concentrating a wide variety of high viscosity liquids.

Specifications

Evaporation capacity
: 20～30kg/h
Hold amount
: 3～30L
Approximate weight
: 20～100kg
Installation space
: 2100 x 1100 x 2000 mm
Utilities
: Steam=23kg/h at 0.2MPa,
Cooling water volume=6m³/h at 20℃,
Electricity amount=2.2KW (200V)

Continuous immersion concentration tester
Cooking test of immersion cooking food is possible
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Testing machine that can be immersed by an overflow method as well as conventional flash method

Specifications

Drying material
: 0.5kg
Feed amount
: 2.0kg (after boiling water)
Product weight
: 2.5kg (after immersion)
Boiled water temp.
: 102℃
Boiled water time
: 90min.
Immersion temp.
: 90℃ (evaporation temp.)
Immersion time
: 120min.
Operating time
: 4.5hours
Unit size
: W1800 x L1300 x H2300 (mm)

Vacuum belt drying tester
Optimal for drying high concentration and
high viscosity liquids at low temperature and
under vacuum
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The system has a pattern setting instrument that acquires the same data as that of the actual equipment by changing the heating temperature instead of moving the belt of the production equipment.

Features

  • Because of low temperature and under vacuum drying, high quality dried products can be obtained in a short time.
  • Applicable to drying at high concentration (50 to 90% solids) and high viscosity (~100,000c.p.).
  • Data equivalent to that of the actual equipment can be acquired with the pattern setting instrument.

Specifications

Unit size
: W1000 x L1100 x H1600 (mm)
Vacuum level
: 5～13Torr
Utilities
: Steam=50kg/h (average 5kg/h),
Water volume=4m3/h,
Electricity amount=1.5KW, Air amount=1Nm3/h
Other epuipments

Vacuum cooler(REC)
Realizing quality improvement and rationalization of cooling process
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Decompression (vacuum) of the sealing device lowers the boiling point of the water contained in
the food, evaporates a part of the water contained in the food, and cools the food itself in a short time by the latent heat.

Features

  • Cooling to 10 to 15℃ in a short time (10 to 20 minutes).
  • Cooling in all-stainless steel sealed containers is very hygienic with no contamination.
  • Uniform cooling without unevenness by the principle of vacuum cooling.
  • Cooling is possible at any temperature by changing the vacuum level.
  • Contributing to quality improvement by preventing enzyme activation and oxidation in short time cooling.

Applications

Salty-sweet kombu, prepared dishes, salads, breads and confectionery, sauces, other processed foods

Clean steam generator(REB-F)
Reducing Boiler steam pollutants to 1/100 or less
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Clean steam generator for food products that can be adopted for tank cleaning for pharmaceuticals.
Contaminants such as cleaners and piping are also cut off, and the dryness level is 99.99% or more, so food is not diluted.

Features

  • Easy quality control of foods
  • Operation is simple and safe.
  • Maintenance-free and economical, as only operating air is a required utility facility.
  • Easy to control the post-process because it absorbs fluctuations in the original pressure of boiler.

Pure steam generator(REB)
High purity steam can be produced by incorporating special high performance separators.
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Necessary equipment to supply the pyro gen-free pure steam for sterilization of various devices, tanks and piping.
This product is ideal as a supplementary facility for direct steam heating sterilization equipment
such as spin injection and injection.

Features

  • Fully automated operation is possible.
  • High purity steam can be produced with a special high performance separator built-in.
  • Small installation area with compact design.

Option

  • When pure steam is not required, a condenser can be installed in the post-process to produce
    high-purity distilled water (water for injection WFI).

Applications

SIP (Sterilizing In Place) for the various types of equipment/tank/piping, humidification in air-conditioning of clean room.