Evaporator‐Concentrator system
Plate type concentration evaporator
(MFE/LEP: membrane flow system)
Evaporation amount:-10000 [kg/h]
Applicable viscosity:-1000 [cp]
-
System / machine
Long plate type
One-pass concentrator
(REN-MFE) -
Operation
Membrane-flow evaporation
Evaporate while flowing down inside of the plate in thin membranous flow. -
Features
・Reduce thermal effects
・Large-volume concentration
・Energy saving with multiple utilities
Flash type evaporator
(REV : Forced circulation type)
Evaporation amount:-2000[kg/h]
Applicable viscosity:-2000 [cp]
-
System / machine
Plate type
flash evaporator
(REV) -
Operation
Flash evaporation
After heating with the plate, flush-evaporate with the separator. -
Features
・Suppressing the foaming of liquid
・High versatility
・Small-volume test machine is available
Global evaporator
(GY : Coil rotation type)
Evaporation amount:-1000 [kg/h]
Applicable viscosity:-10000 [cp]
-
System / machine
Coil rotation type
Global evaporator
(GY) -
Operation
Coil membrane-flow evaporation
Evaporate while the heat transfer tube is rotating in the separator. -
Features
・Suitable for solid-containing liquids
・Applicable to high viscosity
・High recovery rate of concentrated liquid
- At the concentration on extracts, fruit juice, dairy products, soy milk, and sugar solution,
we propose a suitable system according to the characteristics of liquid and installation conditions
while minimizing thermal effects on flavor, color and vitamin content.
- Plate type concentration evaporator(MFE/LEP: membrane flow system)
- Suitable for mass-production by suppressing the scaling and thermal effect
See more
- Plate type concentration evaporator(MFE/LEP: membrane flow system)
- Suitable for mass-production by suppressing the scaling and thermal effect
- Long plate type one-pass concentrater(MFE: Membrane flow system)
The one-pass system with super-long plate, which minimizes the amount of holding liquid in the equipment, secures high quality concentrate for such as liquids that are emphasized fragrance or sensitive to heat. Depending on the evaporation amount, the plates are available in three different sizes.
Features
- Concentrate without compromising the properties of the stock solution by completing the process from receiving of the stock solution to the extraction of the concentrated liquid in a few minutes.
- Minimizing the amount of holding liquid in the equipment supports a small-volume production of a wide variety of products.
- There is no stagnating of the treatment liquid with super-long plate, one-pass concentration system is highly efficient and low cost.
- Suitable for steam compressor types, thermo-compressor types, and of course multiple-effect types, also reusing of steam is effective for energy saving.
- Since the liquid always flows at high flow rate, the scale is greatly reduced.
- The compact vertical shape of evaporation plate saves space for installation area.
Applications
Juices | Orange, apple, grape, pine, tomato |
---|---|
Extracts | Chicken bone, meat, seafood, vitamins, enzyme, yeast |
Sugars | Liquid that need to prevent coloring, decomposition, or deterioration of oligosaccharides and honey |
Milk and others | Liquid that need to be concentrated in a short time |
- Plate type evaporator(LEP: Membrane flow system)
The stock solution, which is pre-heated and entered in the evaporator, is self-evaporated by the temperature difference between the inside of the equipment, instantly heated and evaporated at the plate surface.
The circulation of the considerable capacity liquid increases the speed, and the scale becomes difficult to adhere to the plate surface.
Features
- Because the mass velocity is high and the distribution of the liquid is uniform, the operatione is difficult to adhere.
- The heat transfer performance is three to five times higher than conventional multi-tube type.
- Short processing time, and the liquid contacts with the heat transfer surface about 2 seconds, suitable for heat-sensitive liquid.
- The circulation system is adopted to cope with changes in the stock solution.
- Easy to disassemble, easy to wash plates and increase or decrease the number of plates.
- Fully automated operation from start to cleaning with a single button.
- Stainless and titanium are available for the plate material.
Applications
Food | Milk, soy protein, liquid sugar, sucrose, isomerized sugar, glucose, starch syrup, various soup solutions, fish juice, high-concentration food wastewater |
---|---|
Fermentation | Alcohol distillation wastewater, various fermentation wastewaters, various organic acid aqueous solutions |
Chemical | Caustic soda, glutamate soda, high concentrated industrial drainage |
Fiber and paper | Mercerized wastewater recovery, hair washing wastewater, dyeing wastewater, SP-SCP valve waste water, pulp fermentation wastewater |
Machinery and electric | Water soluble waste oil, plating wastewater, animal-plant fat oil wastewater |
- Flash type evaporator(REV : Plate type forced circulation type)
- Suitable for the concentration of highly foaming liquid, continuous or batch operation is possible.
See more
- Flash type evaporator(REV : Plate type forced circulation type)
- Suitable for the concentration of highly foaming liquid, continuous or batch operation is possible.
Evaporation concentrator is a small and fully automated equipment performing flush-evaporation in the separator tank after heating the liquid with plate heat exchanger.
Not only concentrating of small-volume liquids, capable of operating that suppresses the foam completely in a variety of highly foaming liquids.
Features
- Operating while crushing the foams also supports the concentration of the forming liquid.
- Highly adaptable tester that handles high viscosity liquids up to approximately 10,000c.p.
- The device repeating the batch operation achieves a large cost reduction and space saving by a compact design.
- Fully automated operation from the start-up to the washing process is achieved by the programming control.
- Complete continuous operation is also possible depending on the customer's request.
- SUS316 and titanium are available for the plate material.
Applications
Food | Various seasonings, soup, animal-plant extracts, sugar liquids, high concentrate, amino acid, chlorella, juice, low salt soy sauce |
---|---|
Chemical | Latex, cosmetic ingredient, herbal medicine extract |
Machinery and electric | Water soluble waste oil, plating wastewater, degreasing drainage, coolant wastewater |
- Global evaporator(GY : Coil rotation type)
- Suitable for the concentration of high viscosity liquid or solid content liquid
See more
- Global evaporator(GY : Coil rotation type)
- Suitable for the concentration of high viscosity liquid or solid content liquid
While holding the liquid in the separator, the heat transfer tube is rotated to concentrate. The quality is equal to or greater than the thin membrane centrifugal type, but it is also suitable for a small-volume production of a wide variety of products, and even high viscosity liquid or solid content liquid.
Features
- The concentration at low temperature is also good, obtaining high quality extract and a medicinal ingredient.
- Renewal of the heat transfer surface and the liquid boundary membrane avoids the deterioration of evaporation capacity due to scale stains and burnt.
- Suitable for the concentration of solid content liquid or high viscosity liquid (~10Pa・S).
- Cleaning and maintenance are easy due to the coil can be easily pulled out.
Applications
Horizontal type | Concentration of extracts such as natural seasonings, dyes, and crude drug extract |
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Vertical type | Black liquor heating, extraction of foods, pharmaceuticals, chemicals, cosmetics, and precision concentration, crystallization, chemical reaction |
- Vacuum belt dryer(SBD)
- High quality solution is realized by continuous drying of highly concentrated solutions under vacuum.
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- Vacuum belt dryer(SBD)
- High quality solution is realized by continuous drying of highly concentrated solutions under vacuum.
The continuous vacuum drying system dries high viscosity liquid that is difficult to process by spray drying type at low temperatures, and producing the highly soluble dried products in a short time.
Drying System
- In the vacuum tank [1] of the main body, while operating by the cold trap and
the vacuum pump [2], the vacuum degree below 10Torr is kept. - The raw materials in high concentration and high viscosity in the form of the liquid,
slurry, and paste is uniformly dispersed in thin layer form on the belt [4] which is
operating by the raw material supply facility and the uniform dispersion nozzle [3]. - There are three heating plates [5] and cooling plate [6] on the underside of the belt,
when the material on the belt passes through the heating zone, it dries at a low temp.
In this case, the thin membrane raw material evaporates violently the internal water
forms a porous format with a large number of vents in the interior as well as swelling. - When being cooled down in the cooling zone and the product temp. drops, it hardens
and arrives at the end of the belt. - At the end, the granules are primary pulverized with the pre-crusher [7], which is
attached on the top of the vacuum tank, and the main crusher [8] pulverizes them
again to produce the best soluble porous granules.
Features
1. High quality dried products can be produced in a short time
- Low temperature drying around 40℃ is ideal for heat-sensitive raw materials, excellent in solubility and restorability.
- The raw materials are hygienic and prevent oxidation because it is dried and pulverized in a vacuum tank.
- Less scattering loss of raw materials and products, resulting in dry products of the same amount and same quality as raw materials.
2. High efficiency and economical drying
- The selection of the drying rate according to the physical properties enables high concentration and high viscosity drying in the form of the liquid, slurry, and paste.
- Continuous drying is more efficient than batch type.
- Design considering heat efficiency and drying efficiency, minimizing incidental equipment such as exhaust and drainage to reduce costs.
- Continuous immersion concentrator(RES)
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- Continuous immersion concentrator(RES)
After being loaded into the treatment tank, the boiled raw material is immersed.
The seasoning liquid is gradually concentrated under vacuum, and efficiently infiltrated into the raw material, allowing the umami taste to condense.
Features
- Infiltrating the seasoning liquid into the product in a short time by applying a continuous concentration method, achieving reduction of the immersion time.
- Preventing damage to the product and improve the yield by circulating the seasoning liquid without moving the product.
- Improving the yield by recovering and reusing of seasoning liquid
- Low-temperature concentration minimizes deterioration of seasoning liquid due to heat.
- Improving the hygienic condition and working environment by performing a series of processes in a closed container without steam outflow.
- Uniformity of product quality can be achieved by uniform infiltration of seasoning liquid into raw materials.
- Fully automated operation provides labor saving.
Applications
Marron glacé, candied fish, boiled fish, salty-sweet kombu, boiled beans (black beans, gold beans and soybeans), other boiled and flavored products.